The codes for Pre-1995 Dodge Trucks are retrieved from the ECM, by counting the check engine light flashes.
1.) Turn key on, off, on, off, on......and wait
Then the light will flash for example
On/off/on/OFF......On/off/on/off/on/OFF.............................
This will be a 23 code...
Then it will move on to the next code, until it flashes on a 55 code
on/off/on/off/on/off/on/off/on/off....on/off/on/off/on/off/on/off/on/OFF...........
This will be the 55 code or end of message
So it will read like so
On/off/on/OFF......On/off/on/off/on/OFF............................................
on/off/on/off/on/off/on/off/on/off....on/off/on/off/on/off/on/off/on/OFF...........
.
Below are the OBD DTC's for 1995-previous model year EFI-equipped Dodge vehicles.
11 camshaft signal or ignition signal, no reference signal during cranking
12 memory to controller has been cleared within 50-100 engine starts
13 map sensor not detecting any change during test
14 map voltage too high or too low
15 vehicle speed sensor, no signal detected
16 knock sensor circuit. open or short detected
17 low engine temperature, possible thermostat fault
21 oxygen sensor signal, neither rich or lean detected
22 coolant sensor voltage low
23 air charge voltage high/low detected
24 throttle position sensor voltage high/low
25 automatic idle speed motor driver circuit, short or open detected
26 injectors 1,2,3 peak current not reached
27 injector control circuit does not respond to control signal
31 purge solenoid circuit, open or short detected
32 egr solenoid circuit, open or short detected
33 a/c clutch relay circuit, open or short detected
34 speed control servo solenoid, open or short detected
35 radiator fan control relay circuit, open or short detected
36 waste-gate solenoid, open or short detected
37 part throttle unlock(PTU) circuit, open or short detected
41 charging system circuit not responding to control signal
42 fuel pump or auto shutdown (ASD) relay voltage sensed at controller
43 ignition control circuit not responding
44 battery temperature voltage circuit problem
45 turbo boost limit exceeded-map sensor detects over-boost
46 battery voltage too high
47 battery voltage too low
51 air/fuel at limit
52 logic module fault
53 internal controller failure
54 camshaft reference circuit not detected
55 end of message
61 baro read solenoid, open or short detected
62 emr mileage not stored
63 eprom write denied
64 flex fuel sensor signal out of range
65 manifold tuning valve, open or short detected
66 no ccd messages
76 ballast bypass relay, open or short detected
77 speed control relay, open or short detected
Import Car Code Definition
1 oxygen sensor
2 crank engine sensor
3 air flow sensor
4 barometric pressure sensor
5 throttle positioner sensor
6 motor position sensor
7 engine coolant temperature sensor
8 no.1 cylinder tdc sensor
12 air flow sensor
13 air temperature sensor
14 throttle positioner sensor
15 sc motor position sensor
21 engine coolant temperature sensor
22 crank angle sensor
23 no.1 cylinder tdc sensor
24 vehicle speed sensor
25 barometric pressure sensor
31 knock sensor
32 manifold pressure sensor
36 ignition timing adjustment signal
39 oxygen sensor
41 injector
42 fuel pump
43 egr
44 ignition coil
52 ignition coil
53 ignition coil
55 iac valve position sensor
59 heated oxygen sensor
61 transaxle control unit cable
62 warm up control valve position sensor
I have been called a Jack of all trades, but am a master of only one. I will use this blog to answer technical questions to all sorts of repair questions. In order to post a question, all you have to do is post a comment in the form of a question. In the event I can answer it, I will, as will other bloggers using this site.
Showing posts with label auto repair. Show all posts
Showing posts with label auto repair. Show all posts
Monday, December 20, 2010
Sunday, December 19, 2010
Finding the number one position on Chevy HEI Distributor

1. First you must locate the number one cylinder. (This will be the drivers side plug, closest to the front of the engine.)
2. Remove the coil and distributor cap and have an assistant rotate the engine by using the starter. (observe the location and rotation of the rotor and the engine pulleys)
3. Now remove the furthest front spark plug on the drivers side of the car and lower a long screw driver into the hole.
4. Using a six point socket and a rachet. rotated the engine slowly in the direction the pulleys were spinning durring starter function. ( This will be an easier task with all of the spark plugs removed from the head )
5. Carefully watch the screwdriver for change in elevation with the rotation of the engine.
6. Observe the line marked on the harmonic balancer pulley. As this line approaches the teeth on the timing stand off, So will the piston be reaching the Top Dead Center (TDC) location, and so will the rotor be pointing nearest the #1 plug wire post.
7.Finally, the screw driver will reach its furthest "TOP" point, and under the valve cover, the two rockers to that cylinder will be loose (if you want to expose that)
8. Looking at the rotor and which post it is pointing at,eill expose the Number one position.
9. Back the timing line off the TDC mark by about six degrees , or three marks and twist the distributor itself into the position that lines the rotor up with a post towards the center of its twistable range.
10. Install the distributor cap and place number one wire on the post directly over the rotor tip. THAT IS WIRE ONE LOCATION
11. Following the direction of the rotor rotation, install wire eight, then four, three, six, five, seven , and two
Other usable tid=bits
In some cases, the cylinder number might be cast on the intake port right above the cylinder.
The distributor rotation may also be indicated, by having an arrow cast onto the intake manifold, near the distributor
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Friday, October 30, 2009
1995 Chevrolet Silverado 350 Starter and alternator problems.! Slow engine cranking, poor charging.
Last week my friend bought a Chevrolet pick up truck from a used car lot. His daily driver had gone kaput, and he needed something fast, yet practical for hauling firewood. As a screaming deal he found a 1995 Z71. The dealer agreed to throw in a used alternator and starter because the engine was turning over extremely slow, and the voltage meter inside the truck was only reading 12.5 volts.
My friend picked me up from my house and took me to the local auto parts store to get some injector cleaner. The first mistake he made that day was shutting off the truck. When we came out to return to his house, the truck refused to start. He could not get the starter to turn fast enough to start the engine. With the alternator barely charging the battery, it was only a matter of minutes before the battery was dead as well.
With the used replacement starter in the truck, we went inside and bought a $3 wrench set. SAE. The starter has two 9/16" bolts that hold it in. A 1/2" nut holding the starter power wire in place, and a 5/16" nut holding the solenoid actuator wire in place. I removed the batteries positive connection to avoid shorting out the battery during removal of the starter.
After lowering the starter I was able to reach both the main power wire and the solenoid actuator wire. After removing that , the installation was the exact opposite of removal. The final step was re attaching the batteries positive, but the positive bolt was stripped. Inside the auto parts store they had the replacement stud for about $3 more dollars. I asked my friend if the battery ground was any good.
My literal question was "Does the ground only go to the body? Is there an engine ground?"
My friend replied by stating " There is a ground wire going to the fender, and a larger wire headed down under the engine"
It was then that we moved back to the starter for a culprit.
Having the second used starter in place, we turned the engine over and it turned even slower. Instead of getting a jump start, my friend bought a 800 cold cranking amp battery, to replace the starving 750 cold cranking amp battery. Low and behold, there was no change. The truck turned over even slower yet.
Then we took the original starter in the store to have the part numbers cross referenced. The starter was correct. We had the sales representative attach the starter to their bench tester. The starter had a good current draw, right smack dab in the middle of the needed values.
Now we are convinced that the starter , most likely needed shims, as Chevrolet was notorious for using shims. We bought a $3 Shim kit and placed the shims in .040 first allowing the truck to start.
When the truck started, we headed back to his house, where I continually lowered and raised the starter again, until placing .100 inches of shims under the starter. This did pull the starter away enough to get the engine to start. To aid in the starting of the vehicle, we retarded the ignition timing. This relieved the combustion pressure against the starter allowing for an easier spin of the fly wheel.
Then we moved on to changing the faulty alternator. A very simple 15 minute task. The used alternator seemed to put out less voltage than the original leaving us no option then to put the original back on.
The next day my friend was hot and bothered. Nothing that was logical seemed to fix the problem. So he took the truck back to the car lot. The lot attendant offered to take a quick look at the truck, and decided to put a jump box on the battery. Maybe there is just not enough power to start the truck.
Initially the jump box had no effect. The lot attendant had hooked the box directly to the battery. Then for some strange reason, the two of them decided to remove the battery from the circuit, using only the jump box to start the truck. This too had no effect. Then, low and behold, it came to my friend; We were always taught not to attach directly , battery to battery; So he instructed the lot attendant to power the red with the box, and land the black on the alternator mounting bracket.
BOOM! The truck breathed instant fire. The ground strap from the transmission bell housing to the firewall was not there. We need to remember that the engine mounts are rubber and do not allow for a good contact to ground. Painted transmissions, engine blocks and accessories all hinder a good ground path.
Then he looks again. Tracing the large black wire from the battery, to the attachment bolt. The large ground went to the frame, not the engine block. He moved the large ground to the power steering bracket, and added a frame ground. The starter is working like new, and the alternator is able to put out a full charge.
It seems that the engine was changed, and the ground was never placed back on. The starter had a parts house sticker, as did the alternator. Both of these parts were replaced as well. The person who changed the engine must have gotten paranoid about crank bearings and traded that truck in. The truck is in excellent condition with low miles. Poor installation left somebody believing it was a bad buy.
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